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INSTALLING THE UPS SYSTEM
EATON Powerware
®
9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.com
3-4
NOTE Remove the entire MBC top panel to punch conduit holes.
4. Connect phase A, B, and C power wiring from the bypass source to the
respective bypass inputs in the MBC.
5. Connect phase A, B, and C and Neutral power wiring from the MBC output to
the critical load.
6. Connect the control wiring (battery breaker open and close signals and shunt DC
disconnect) between the external battery disconnect and the UPS.
7. After wiring the UPS system to the facility power and critical load, be sure to
ground the system according to local and/or national electrical wiring codes.
8. Install the batteries according to the battery and battery rack manufacturer's
instructions and all applicable codes and regulations, including the National
Electrical Code (NEC), Article 480.
NOTE There is no DC disconnect device within the UPS.
NOTE The DC input to the UPS is protected by internal fuses F30 and F31.
3.4 Multi‐Module Installation
To install a multi‐module system using a System Bypass Module (SBM), perform the
procedures in the following paragraphs.
3.4.1 Installing UPS Internal Power and Control Wiring
NOTE The cables used in Steps 2 through 4 are coiled inside the Input/Rectifier cabinet and are attached
at the factory to the rectifier output.
To install the UPS internal power and control wiring in a multi-module system (see
Appendix A for terminal locations and wiring access information):
1. Remove the plastic shield covering the inverter input section of the
Output/Inverter cabinet.
2. Route the DC Link cables from the rectifier output (Input/Rectifier cabinet) to the
inverter input (Output/Inverter cabinet) through the knockouts in the cabinet
sides.
3. Connect the positive DC Link power wiring to the inverter input. Connect two
cables to each inverter. For tightening torque, see Table H on page A-16.
4. Connect the negative DC Link power wiring to the inverter input. Connect two
cables to each inverter. For tightening torque, see Table H on page A-16.
5. Reinstall the plastic shield to inverter input section.
6. Route the ground braid from the top of the Output/Inverter cabinet to the
Input/Rectifier cabinet through the cabinet knockouts. The ground braid is
secured at the factory to the Output/Inverter cabinet mounting stud.
7. Connect the ground braid to the Input/Rectifier cabinet mounting stud and
secure.
- Powerware 9315 UPS 1
- 500–750 kVA 1
- CONSERVER CES INSTRUCTIONS 2
- Special Symbols 3
- Table of Contents 5
- TABLE OF CONTENTS 6
- List of Figures 9
- LIST OF FIGURES 10
- Chapter 1 Introduction 11
- 1.1 UPS Features 12
- 1.2 Options and Accessories 13
- INTRODUCTION 14
- IMPORTANT SAFETY INSTRUCTIONS 15
- SAVE THESE INSTRUCTIONS 15
- A V E R T I S S E M E N T ! 16
- A T T E N T I O N ! 16
- 1.6 For More Information 16
- 1.7 Getting Help 17
- Section I 19
- Installation 19
- 2.1.1 Preparing Your Site 21
- A N G E R 25
- A R N I N G 26
- INSTALLING THE UPS SYSTEM 27
- 3.4 Multi‐Module Installation 28
- 3.7 Installing Accessories 30
- 3.8 Initial Startup 30
- Installation Checklist 32
- Operating Handle 35
- ON Position 35
- OFF Position 35
- 5.1 REPO Installation 37
- 5.2 REPO Operation 38
- S X-Slot cards 39
- 6.1 Installing an RMP 40
- 6.2 Installing an RIM 43
- 6.3 Installing an SCM 45
- Figure 6‐7. SCM TB2 47
- 6.4 Installing X-Slot Cards 48
- Section II 49
- Operation 49
- Battery String 51
- Module Bypass Cabinet (MBC) 51
- Processing Unit 51
- 7.1 Operating Modes 52
- 7.1.1 Normal Mode 53
- 7.1.3 Battery Mode 55
- UNDERSTANDING UPS OPERATION 56
- Figure 8‐1. UPS Control Panel 57
- 8.1 Using the LCD Screen 58
- 8.2 Using the Pushbuttons 59
- 8.3 Adjusting the Contrast 59
- 8.5 Using the Menu Options 60
- 8.5.1 System Meters Screen 61
- 8.5.2 Load Amps Meters Screen 62
- 8.5.6 Unit Statistics Screen 66
- 8.5.7 Mimic Screen 67
- 8.5.8 Time Setup Screen 68
- 8.5.9 Port Setup Screen 69
- USING THE CONTROL PANEL 70
- 9.1.3 Emergency UPM Off 72
- 9.1.1 Control Panel 72
- 9.1.2 UPS Circuit Breakers 72
- 9.2 Starting the UPS 73
- UPS Input Breaker (CB1) OPEN 74
- UPS Output Breaker (CB3) OPEN 74
- UPS Bypass Breaker (CB4) OPEN 74
- UPS OPERATING INSTRUCTIONS 78
- Figure 10‐1. RMP 80
- USING FEATURES AND OPTIONS 81
- Figure 10‐2. RIM 82
- Figure 10‐3. SCM 83
- 11.1 System Event Horns 85
- 11.2 System Event Indicators 85
- 11.3 System Event Messages 85
- RESPONDING TO SYSTEM EVENTS 86
- Chapter 12 Communication 87
- Figure 12‐2. Port 2 (DB‐25) 88
- 12.3.1 Modes 90
- 12.3.2 Rate 90
- 12.3.3 Data/Stop 91
- 12.3.4 Handshaking 91
- 12.3.5 Save 91
- 12.3.6 Default Settings 91
- 12.4 Terminal Mode 92
- 12.4.2 Entire Log [Ctrl]+[P] 93
- COMMUNICATION 94
- 12.5.5 Program Unit Name 97
- 12.5.6 Change Password 97
- 12.5.7 Battery Test Setup 98
- 12.6 Calibration Mode 99
- 12.7 Computer Mode 99
- 12.8 Remote Monitor Mode 99
- 12.9 eNotify Service 100
- 12.10 Remote Notification 101
- 12.11 X-Slot Cards 102
- D A N G E R 103
- W A R N I N G 103
- 13.2.2 Monthly Maintenance 104
- 13.2.3 Annual Maintenance 104
- 13.2.1 Daily Maintenance 104
- C A U T I O N 105
- 13.4 Maintenance Training 105
- MAINTAINING THE UPS SYSTEM 106
- 14.1 Model Numbers 107
- 14.2 UPS System Input 107
- 14.3 UPS System Output 108
- Chapter 15 Warranty 109
- WARRANTY 110
- Appendix A 111
- Installation Reference 111
- INSTALLATION REFERENCE 112
- FRONT VIEW 113
- TOP VIEW 114
- LEFT VIEW 114
- CUSTOMER 120
- INTERFACE 120
- Figure A‐10. Securing Cables 128
- A.4 Location of UPS Terminals 132
- LEFT SIDE 133
- LEFT SIDE FRONT 136
- MBC – TOP AND BUS BARS 137
- Battery Terminal Board 139
- Battery I/O Board 139
- X-SLOT CARD 140
- CUSTOMER INTERFACE 141
- PANEL (X-SLOT) 141
- EATON Powerware 143
- A.6 Typical REPO 146
- Front View 147
- *164201244E* 154
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